后固化设定

树脂材料打印品需以 UV 光进行后固化,将确保树脂成份完全固化,使此材料展现应有的机械性质。此后处理制程对于功能性树脂特别重要,尤其是失蜡铸造用树脂与工程用途树脂。

使用 XYZprinting Post 光固机后固化 XYZprinting 原厂树脂时,请参照以下固化设定:

树脂名称 树脂型号 树脂颜色 相容机种 能量设定 (A) 时间设定 (B)
标准树脂 A1 透明/白/灰/蓝/洋红 Nobel 1.0
Nobel 1.0A
03 10
弹性树脂 B1 透明 Nobel 1.0
Nobel 1.0A
03 1 – 2
失蜡铸造用树脂 C1 Nobel 1.0A 03 10*
高硬度树脂 D1 透明 Nobel 1.0A 03 20
高韧性树脂 D2 透明绿 Nobel 1.0A 03 20
高硬度树脂 D3 Nobel Superfine 03 10
标准树脂 E1 Nobel Superfine 03 10
标准树脂 E1 透明 Nobel Superfine 03 7
标准树脂 E2 Nobel Superfine 03 10
失蜡铸造用树脂 F1 Nobel 1.0A
Nobel Superfine
03 5*
注意
*建议将脱腊铸造用树脂泡水照射 UV 光,效果更佳。

文件设计建议

适用机型:Nobel 1.0A

为了使对象细节能够完整打印并能达到最佳效果,请参考下表之建议值,运用在您将设计之文件结构。

壁厚 ≥ 0.8mm

壁厚过薄的结构容易在打印过程中断裂或产生堆栈空隙

斜角角度 ≥20°

倾斜角度过大的结构需要加上支撑,以避免变形甚至无法成形

柱体厚度 ≥0.5mm

太细的网状或细条结构容易被分层力量拉断或变形

开孔尺寸 ≥1.5mm

开孔过小时,打印品内部易残留树脂,孔洞也容易被封死

部件间隙 ≥0.4mm

部件之间的间隙太小容易黏合而无法活动

说明 
» 以上数值为打印厚度 0.1mm 之测试结果。 

注意 
» 树脂槽受损或白化将会影响打印质量。
» 某些树脂材料之部份项目的设计规格可能与此通用数值不同,各树脂之说明网页如单独列出特定项目之规格,请依该数值为准。

文件设计建议

适用机型:Nobel Superfine

为了使对象细节能够完整打印并能达到最佳效果,请参考下表之建议值,运用在您将设计之文件结构。

壁厚 ≥ 0.3mm

壁厚过薄的结构容易在打印过程中断裂或产生堆栈空隙

斜角角度 ≥20°

倾斜角度过大的结构需要加上支撑,以避免变形甚至无法成形

柱体厚度 ≥0.3mm

太细的网状或细条结构容易被分层力量拉断或变形

开孔尺寸 ≥0.5mm

开孔过小时,打印品内部易残留树脂,孔洞也容易被封死

部件间隙 ≥0.3mm

部件之间的间隙太小容易黏合而无法活动

说明 
» 以上数值为打印厚度 0.025mm 之测试结果。 

注意 
» 树脂槽受损或白化将会影响打印质量。
» 某些树脂材料之部份项目的设计规格可能与此通用数值不同,各树脂之说明网页如单独列出特定项目之规格,请依该数值为准。

失蜡铸造用树脂 (F1)

适用机种:Nobel Superfine

失蜡铸造用树脂性质似蜡,加热后无灰烬残留,可直接失蜡铸造,能节省传统工艺的蜡雕程序。

物件设计建议

失蜡铸造用树脂性质似蜡、结构较软脆,在打印的过程中特别容易受到分层的拉扯而断裂。为达最佳打印效果,建议考虑以下设计原则:

» 壁厚 ≥ 0.4mm

» 开孔尺寸 ≥1.0mm

» 部件间隙 ≥0.4mm

» 其余结构之设计建议请参考这篇文章

说明
» 请避免以尖锐物接触树脂槽底部,以免破坏表面涂层,进而影响打印质量。

打印设定建议

如同使用一般树脂打印,文件具有悬空结构,或是与平台接触面积小时,需要增加支撑结构,确保对象能完整打印。打印软件 XYZware_Nobel 具备「自动支撑」功能,能分析文件结构,自动生成支撑结构。有时候您可能会需要使用「手动」模式增加支撑,让模型的所有结构都能完整成型。

支撑功能之使用说明请参考这篇文章

如果遇到打印失败的情形,请移动摆放位置、调整角度与支撑结构的设定。

失蜡过程温度控制

使用本失蜡铸造用树脂进行浇铸时,可依照下图的温度控制建议操作,使树脂确实失蜡,确保翻模品表面光滑无瑕。

后处理建议

清洗

从平台取下打印品后,请以浓度95%以上的酒精清洁。清洗过程中,建议以捞网捞住打印品,并在酒精中晃动捞网,有助于洗净表面残留的树脂。

针对细节区域,建议以喷瓶喷洒酒精,可有效清除细节内的未固化树脂。

清洗后取出打印品、静待表面酒精挥发。

注意
» 由于本树脂性质较软,请避免以刷子刷洗打印品,以免破坏打印品表面的平整度。
» 避免将打印品浸泡在酒精中超过10分钟,以免酒精侵蚀构而造成打印品损坏。

风干物体表面的酒精

清洗后的打印品表面会有酒精残留,请静置清洗后的打印品,确认酒精完全挥发再进行后固化。酒精风干后,请仔细检视细小结构中是否残留树脂;请务必清除未固化的树脂,以免堵塞原始图档的设计细节。

注意
» 在打印品表面仍有酒精残留的状态下就进行后固化,对象表面将呈白雾状,可能会影响翻模结果。

清除支撑

请使用工具剪除支撑,直接拉扯将造成打印品表面破损。

后固化

失蜡铸造用树脂打印品必须经过UV后固化程序增加硬度,才能完整翻模。

将打印对象泡水后固化 5 分钟,即可使树脂成份完全反应。

参考
» 使用 XYZprinting UV 固化机时,建议将打印对象泡水照光 5 分钟。
» UV波长 375~405nm、辐射强度 14 mW/cm² 条件下,针对结构厚度超过 7mm 的对象,建议照射UV光 5 分钟。

 

树脂保存建议

树脂槽中未固化的树脂应避免光线照射,可使用滤网过滤后倒入不透光的容器内保存,下次打印前再倒回树脂槽中使用。

说明
» 建议使用不透光之 PP 材质容器保存树脂。

Nobel 1.0 第三方耗材打印设定

设定第三方耗材打印参数

如何开启第三方耗材打印设定画面:

选择「转档」或「打印」,然后从「材料」选项中选取「专业」。

注意 
使用非原厂树脂不保证打印质量。 
使用非原厂树脂设定时无法使用自动注料功能;使用原厂树脂时,请直接选择原厂设定。

打印机运作流程

Nobel 1.0的打印运作流程如下图所示,使用第三方耗材时,在各个阶段各有一些可调整的参数如下所述。

各阶段可调整的参数

1. 雷射模块根据「雷射控制」的设定打出雷射光:

能量强度

此项目是用于指定雷射光的能量强度。
可调范围:0 – 72 mW

说明
模型本体 (底层以上的部位) 的轮廓与内部填充可指定不同的打印能量强度。

(A) 轮廓
(B) 内部填充

等待时间 A

雷射光移动至同一层的另一个不连续区块时,依据指定时间暂时关闭雷射光。
可调范围:10 – 15 ms

2. 雷射光固化完一层后关闭灯光。

3. 树脂槽倾斜,使已固化部份与树脂槽底部涂层分离后,静待下一步动作。

等待时间 1

树脂槽倾斜,打印机静止一段时间,待树脂完全固化。
可调范围:0 – 65535 ms

4. 打印平台依据指定的层高上升一层,静待下一步动作。

等待时间 2

打印平台上升后,打印机静止一段时间,待树脂降温。
可调范围:0 – 65535 ms

5. 树脂槽回归原位,静待下一步动作。

等待时间 3

树脂槽回归原位,打印机静止一段时间,待树脂停止流动。
可調範圍:0 – 65535 ms

6. 雷射光再度亮起,继续打印下一层。

Best Practice

To ensure the printing quality, check the following items before printing.

Filter the resin in tank

Sift any residue or cured debris from the platform and tank with the scraper, high-density filter or other tools. Resin can be reused after filtering.

Note
Filter the resin after every prints may ensure the stability of printing. 
Resin resided in the black filling tube may drip on the printer case. Please cover the opening of the tube with paper towel before removing the tank.

Clean the tank bottom

Mop the fingerprint or resin under the tank or on the glass with with lint-free cloth dampened with alcohol.

Clean the level sensor

Brush the level sensor with alcohol if it gets stuck.
Level sensor should return to the original position after a soft push. When the tank is full or the resin gets sticky, the sensor’s movement may be hindered greatly. Normally, it may take 1 minute for sensor to return. If stuck, remove the remaining resin from tank before cleaning. If resin in tank is cured, please replace the tank.

Platform calibration

Re-calibrate the platform after changing the platform or the tank. Make sure that the platform is paralleled with the tank.
Please note that platform calibration should be done with an empty tank.

Avoid cloudy area

Check if the tank is cloudy at where you place the model. Move the model away from the cloudy area in the software with the “Move” function. Replace the tank if the overall surface is cloudy.

Note
The placement on the virtual platform in the software is opposite to the actual placement in the tank. For models placed at the right side of the virtual
platform, they will be built on the left side of the tank.
Printing at the left side of the tank (right side on the virtual platform) will be less affected by the peeling force during build process.

Check for optimized setup

Optimize the placement and the support structure of the model with the ”Rotate”, “Support” and “Brim”functions in the software.

Rotate

For models of top-heavy structure, with less contact with the platform, or with any larger solid layer, please rotate the model to reduce the effect of peeling force during build process.

Support

For models of top-heavy structure, with overhanging parts or with less contact with the platform after rotated, please add support structures.

Tips
For larger overhanging parts, please choose the support structure with higher density and larger contact point.

Brim

One of the keys to successful printing on the bottom up type SL printer is to ensure the adhesion of the model to the platform. If rotating the model doesn’t increase the contact between the models and the platform greatly, please check “Brim” while exporting or printing the file. Also add “support” if necessary.

Avoid non-manifold geometry

For models with non-manifold geometry (black-highlighted in the software), please repair the models before printing.

Post-Processing

Post processing to printouts may be required

Remove Support Structure

Use pliers or other tools to remove the support structure from the cleaned prints to ensure perfect finish.

Empty Uncured Resin Inside the Prints

Hollow prints with uncured resin inside may break as time passes. To ensure the durability of hollow prints, leave a weep hole at the bottom of your 3D design, so you can empty the uncured resin easily.

Post-cure Prints for Optimal Results

The post-curing process maximizes the mechanical properties of resin-printed objects. It ensures the stable performance of functional resins and successful burnout of castable material. It’s essential for professionals such as dentists or jewelers. Post-cure with XYZprinting UV Curing Chamber is easy. Refer to the curing profile here.

疑难解答

When an error occurs, please refer to the service code on the printer and/or in the software, and check the suggestion below for troubleshooting.

If any error persists, please contact customer service center for support.

 

Error Code 1000

Cause: Vibration generator movement abnormalities or tank sensor malfunctioned.

Suggestion:

Contact customer service center directly

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Error Code 1001

Cause: Z axis motor upward movement abnormalities or Z axis top sensor malfunctioned.

Suggestion:

Select “INFO”>”SENSOR STATUS” on the printer, touch Z axis top sensor, and see if the status of “Z-T” switches from 0 to 1.

If the value doesn’t switch accordingly, then the sensor is malfunctioning. Then select “UTILITIES”>”MOVE PLATFORM”>”TO TOP” to raise the . If the platform doesn’t rise accordingly, then the motor is malfunctioning.
Contact the service center after you have checked the status of the printer.

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Error Code 1002

Cause: Z axis motor downward movement abnormalities or Z axis bottom sensor malfunctioned.

Suggestion:

Select “INFO”>”SENSOR STATUS” on the printer, touch Z axis bottom sensor, and see if the status of “Z-B” switches from 0 to 1.

If the value doesn’t switch accordingly, then the sensor is malfunctioning. Then select “UTILITIES”>”MOVE PLATFORM”>”TO BOTTOM” to descend the platform. If the platform doesn’t descend accordingly, then the motor is malfunctioning.

Contact the service center after you have checked the status of the printer.

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Error Code 1003

Cause: NFC tag reader malfunctioned.

Suggestion:

Contact customer service center directly.

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Error Code 1004, 1006, 1007, 1008

Cause: Engine board malfunctioned.

Suggestion:

Contact customer service center directly.

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Error Code 1005

Cause: Y axis movement problem.

Suggestion:

Remove the resin tank, release 3 latches by the glass and remove the glass. If you find any object falls inside the printing chamber and blocks the movement of the printing module, please remove it. If you find the belt is broken, please contact the service center.

Y-axis belt

Please also check if the printing module lock at the bottom of the printer has been released.

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Error Code 1009

Cause: WIFI module malfunctioned.

Suggestion:

Contact customer service center directly.

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Error Code 100A

Cause: Z axis motor malfunctioned.

Suggestion:

Turn off the printer and confirm if the printing platform and the resin tank are installed correctly. If the error still occurs, contact customer service center.

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Error Code 100C, 100D, 100C

Cause: Internal error.

Suggestion:

Contact customer service center directly.

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Error Code 1020

Cause: Printer not found.

Suggestion:

Make sure printer is powered on, and connected to PC correctly. If the error persists, please try to restart your PC or refer to FAQ on XYZprinting website.

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Error Code 1021

Cause: XYZware_Nobel slicer not found.

Suggestion:

Reinstall XYZware_Nobel.

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Error Code 1022

Cause: Transmission failed.

Suggestion:

Make sure the USB wire is securely connected to the printer. Do not remove the wire before data transmission is completed.

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Error Code 1023

Cause: Insufficient memory to load file(s).

Suggestion:

Increase system memory to 4G RAM and 1G graphics RAM or above. Leave some prints for next task if you are printing several models.
For better performance, it is recommended to run the program on 64-bit operating system.

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Error Code 1024

Cause: XYZware_Nobel runtime error.

Suggestion:

Restart XYZware_Nobel.

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Error Code 1025

Cause: Unable to save the file.

Suggestion:

Please check if there is enough space on the selected disk/device. Delete some files and try again. If you are saving the file to external device, make sure that the device is securely connected.

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Error Code 1026

Cause: Non-manifold issue is found in the file.

Suggestion:

Repair the file with 3D model repairing software (such as netfabb or MakePrintable) and slice the model with XYZware_Nobel again.

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Error Code 2000

Cause: Resin filling timeout.

Suggestion:

If the resin bottle is not empty, and the NFC tag matches the cartridge, first check if the nozzle cap is securely closed. Then check if the tank level sensor is functioning. Select “INFO”>”SENSOR STATUS”, and touch the tank level sensor. If the value doesn’t switch from 1 to 0 after “L”, the sensor is not working.


Then tap the floater to see if it moves smoothly.
If the sensor gets stuck, clean the sensor by following the cleanup procedure.
Also check the status of the filling pump. Disconnect the transparent filling tube, and select “UTILITIES”>”INSTALL RESIN”. If you don’t feel air releasing from the tube, then the pump is malfunctioning.
Contact the service center after you have checked the status of the printer.

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Error Code 2001

Cause: Resin bottle not found.

Suggestion:

Make sure resin bottle is placed correctly and NFC tag is in place under the bottle.

If the NFC label is missing, please contact customer service center.

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Error Code 2002

Cause: UV laser module not calibrated.

Suggestion:

Contact customer service center directly.

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Error Code 2003

Cause: Resin bottle empty.

Suggestion:

Resin bottle is empty is based on the the reading from the NFC tag. Select “INFO”>”RESIN STATUS” to check resin level. When “REMAINING” is shown as “0%”, then the resin bottle should be empty. Please install another XYZprinting resin bottle before printing.

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Error Code 2004

Cause: Lid not covered during printing.

Suggestion:

Place the lid on the printer before printing. If the lid is placed correctly, please remove the lid, select “INFO”>”SENSOR STATUS”, tap the lid sensor and see if the status of “C” switches from 0 to 1.

If the value doesn’t switch accordingly, then the sensor is malfunctioning.

Contact the service center after you have checked the status of the printer.

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Error Code 2005

Cause: Unrecognized resin tag.

Suggestion:

Check the record of the resin bottle by selecting “INFO”>”RESIN STATUS”. If the display shows “UNIDENTIFIED TAG”, please change to XYZprinting resin bottle.

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Error Code 2006

Cause: Unable to resolve the file.

Suggestion:

Slice the file again with XYZware_Nobel. Be sure to select the “Printer Type” according to the printer model used while slicing the file.

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Error Code 2007

Cause: File too large.

Suggestion:

Please select a .3wn file, size no more than 200MB.

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Error Code 2008

Cause: Non-manifold issue is found in the file.

Suggestion:

Repair the file with 3D model repairing software (such as netfabb, MakePrintable, or 3D Builder) and slice the model with XYZware_Nobel again.

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Error Code 2009

Cause: Resin tank is not installed correctly.

Suggestion:

Confirm if the resin tank is installed correctly. If the resin tank is placed correctly, remove the tank, select “INFO”>”SENSOR STATUS” on the printer, touch the resin tank sensor, and see if the status of “T” switches from 0 to 1. If the value doesn’t switch accordingly, then the sensor is malfunctioning. Contact the service center after you have checked the status of the printer.

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Error Code 2020

Cause: Printer is busy.

Suggestion:

Wait until the printer finishes current task. If the error persists when the printer is idle, please try to restart the printer.

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User Interface

XYZware_Nobel is not only for printing, it also enables basic edits and printer setups. Below is the descriptions of all functions.

(A) Import

Import objects in .stl/.3ws/.3wn format.

Open the file browser and select the files to print.

Note
Only one 3ws or 3wn file is allowed on the workspace.
Tip 
You may also drag the files from a folder into XYZware_Nobel. To load more than one file, press Shift key while selecting the files and drag them into XYZware_Nobel.

(B) Export

Export the objects on the workspace to sliced file in 3wn format. Click here to read the description on each options.

(C) Save

Save as .stl or .3ws file.

Save all objects on the platform to a single stl/3ws file. Any adjustment to the size or placement of the objects will apply to the file.

(D) Print

Setup printing preference and send the objects for printing.

The options are the same as for the Export function. Click here to read the description on each options.

(E) Setting

Setup interface language, display units, printer type, printout scaling, light strength tuning and sign in as XYZprinting member. Click here to read the description on each options.

(F) About

Software and firmware version are displayed here.

To update software or printer firmware, please click in the update/upgrade button in this window. In this section, you can also find the contact information of XYZprinting in different regions.

Tip 
Apply printer firmware and XYZware_Nobel updates when prompt by the software for stable printing performance.

(G) Zoom

Zoom in/out the view.

Zoom in or out the platform to view the details of objects.

Tip
You can also zoom with the scroll wheel on the mouse.

(H) View

Switch views.

Switch views with a click to view objects from different angle.

Tip
You can also drag the mouse to rotate the view.

(I) Support

Add supports to overhangs on the models.

Support structure is required under overhangs. It prevents the falling for gravity and the deforming due to the peeling force during printing, and increases adhesion of the model to the platform. Click here to read more.

(J) Move

Move the object along the x, y, or z axis.

You can move the object by dragging the slider or inputting a value in the field by the slider.

Keyboard shortcut
Press and hold ALT key and drag the mouse to move the object horizontally.

(K) Rotate

Adjust the angle of the object around the x, y, or z axis.

Orientation is one of the keys to a successful print. For models of top-heavy structure, with less contact with the platform, or with any larger solid layer, please rotate the model to reduce the effect of peeling force during build process.

To rotate the model, drag the mouse over the circular slider or input the desired angle in center of the circular slider.

(L) Scale

Scale the object as you desire. The adjustment to the object on the platform will not affect the size of your original file.

To scale up or down the model, input the desired size on X, Y or Z axis, drag on the slider bar, or input the scale ratio directly.

Tip
To resize the whole model, be sure to check "Uniform". Unselect "Uniform" if you wish to make non-uniform scaling.

(M) Info

View info of the object.

You can check the dimension and location of the object in this function. For sliced objects, the info window also shows printing related data, including selected printer type, estimated print time and resin volume.

(N) Remove

Remove the object from the platform.

Select an object and click the option to delete it from the platform.

Keyboard shortcut
You can also press Delete key to remove the selected object from the platform.

(O) Printer Monitor

View printer status, including printing progress and the resin level in the resin cartridge.

“My Printer” window shows the information on the connected printer(s). However, only one connection is allowed. To switch to another printer, click “Connect” button below the target printer.

Note
"Wireless Setting" is only compatible with printer model Nobel Superfine.